A cikin masana'antar gyare-gyaren allura suna fuskantar:,
Raw kayan tashi
Farashin ma'aikata yana ta hauhawa
Daukar aiki mai wahala
Babban yawan ma'aikata
Farashin samfur ya ragu
Gasar masana'antu tana ƙara tsananta matsala.
Allura, yanzu a cikin canji, kananan riba, da kuma masana'antu reshuffle zamanin, allura gyare-gyaren bita management bukatar kafa "kimiyya, cikakke, tsarin, daidaitaccen aiki na tsarin gudanarwa, don yin" duk abin da wani tube, kowa da kowa steward "aiki" Sashen muhalli, ingancin aiki na kowane matsayi na bitar gyare-gyaren allura, matakan rage ma'aikata da Shawarwari ga masu zuwa:
Na farko, na sama da ƙananan mold ma'aikata don inganta aikin yadda ya dace, rage matakan ma'aikata
1. Yi kyakkyawan tsari na samarwa da kuma rage yawan maye gurbin na'ura saboda tsarin na'ura mara kyau.
2. Daidaitaccen saita lokutan ƙwanƙwasa da tsayin fitarwa don rage yawan faruwar fashewar allura a cikin samarwa.
3. Ƙarfafa tsaftacewar mold, lubrication da ƙaura a cikin samar da tsari don rage yawan gazawar mold.
4. Tsananta iko da sabon abu na mold matsi a kan aiwatar da allura gyare-gyare samar, da kuma rage The Times na mold fadowa tabbatarwa.
Na biyu, ta hanyar inganta matakan ƙirar ƙira, haɓaka inganci da inganci na masu gwajin ƙura, da rage yawan aikin masu gwajin ƙura, manufar rage ƙirar ƙira ita ce:
1. Yi amfani da software na bincike na ƙirar ƙira don tsara ƙirar ƙira, haɓaka tsarin ƙirar, da haɓaka tasirin mai gudu, ƙofar, sanyaya, shayewa da lalatawa.
2. Rage haɓakar lokutan gyaran gyare-gyare, gyaran gyare-gyare da gwajin ƙira wanda ya haifar da matsalolin tsarin ƙira.
3. Gudanar allura gyare-gyaren fasaha horo ga mold zanen kaya, da kuma cikakken la'akari da kayan yi, allura gyare-gyaren tsari bukatun da allura gyare-gyaren ingancin bukatun lokacin zayyana da mold.
Na uku, daidaita ma'aikata don inganta aikin aiki, rage matakan ma'aikata
1. Aiwatar da hanyar gyare-gyaren allura ta atomatik da mara amfani don rage na'urar daidaitawa ta hanyar rashin kwanciyar hankali na takalmin hannu.
2. Sarrafa yanayin yanayin yanayin bitar don cimma manufar tabbatar da zafin jiki, zafin kayan abu da yanayin aiwatar da allura.
3. Ƙaddamar da daidaitattun yanayin tsari, shirya injunan samarwa da dacewa, da kuma tabbatar da maimaita yanayin tsari.
Na gaba. Matakan don inganta ingantaccen aiki da rage ƙarfin ma'aikatan sinadaran
1. Dakin batching zai ƙara yawan masu haɗawa (mixers), rarraba launuka da nau'ikan kayan filastik, kuma a sanye su da isassun kayan aikin da suka dace don tsaftace mahaɗin don inganta ingancin tsaftace mahaɗin da gajarta ko ragewa. lokaci da nauyin aikin tsaftace mahaɗin.
2. Idan akwai masu haɗawa da yawa, ana iya haɗa nau'ikan kayan aiki a lokaci guda don rage yawan adadin batchers.
3. Canja hanyar gargajiya ta hanyar batching bisa ga motsi, aiwatar da batching bisa ga guda ɗaya, yin rakiyar albarkatun ƙasa, kammala kayan da ake buƙata ta hanyar oda a lokaci ɗaya, rage lokaci da nauyin aikin tsaftace injin hadawa.
4. Yi tsarin sinadarai mai kyau da kuma sanya allon kayan aikin don hana faruwar rashin daidaituwa da matching da yawa. Kayan kafin da kuma bayan kayan aikin yakamata a yi alama a fili don rage yawan aikin sinadaran ta hanyar rage abubuwan da suka faru.
5. Horar da ma’aikatan da za su yi aiki da su don inganta iya aiki, inganci da inganci, ta yadda za a rage yawan ma’aikata.
Na biyar. Ciyar da ma'aikata don inganta ingantaccen aiki da rage matakan ma'aikata
1.Yi matakan ciyarwa mai dacewa don sauƙaƙe ciyarwa da inganta ingantaccen ciyarwa.
2. Sanya kayan da ake buƙatar ƙarawa a cikin yankin da aka tsara bisa ga na'ura, kuma kayan kowane na'ura ya kamata a yi alama a fili. Don kar a ƙara kayan da ba daidai ba.
3.Yi amfani da injin tsotsa ta atomatik a gefe maimakon ciyar da hannu.
4.Adopts tsakiyar ciyar da tsarin da launi master daidai bawul don gane atomatik ciyar.
5. Inganta guga, rage yawan ciyarwa, don rage ma'aikatan ciyarwa.
Na shida. Matakan don inganta ingantaccen aiki da kuma rage yawan ma'auni na murkushe kayan
1. Ana ƙara maƙarƙashiya a cikin ɗakin murƙushewa, kuma ana raba maƙarƙashiya bisa ga nau'in da launi na kayan aiki, don rage yawan aikin tsaftacewa.
2. Yi goyan bayan akwatin manne don rage lokacin da injin daskarewa zai ɗauki bututun ƙarfe da rage ƙarfin aiki.
3. Yin amfani da bel na watsawa ta atomatik, rage yawan aikin da aka yi amfani da shi (mutum ɗaya zai iya amfani da guda biyu na murkushewa).
4. Rarrabe wurin sanyawa don gujewa kamuwa da giciye.
Kula da tsaftataccen kayan fitarwa, rage lokaci don murkushewa don tsaftace abubuwan waje a cikin kayan fitarwa.
5. By inganta mold quality, allura gyare-gyaren fasaha da kuma management matakin, sarrafa m kayayyakin da bututun ƙarfe yawa, rage aikin da crusher.
Na bakwai. Matakan inganta ingantaccen aiki da rage yawan ma'aikatan injinan gyare-gyaren allura
1. Yi amfani da manipulator da bel mai ɗaukar kaya maimakon hannu don fitar da samfura da bututun ƙarfe, gane samarwa ta atomatik da mara matuƙi, da rage taya ta hannu.
2. Dole ne a tsaftace ƙwayar allura, mai mai da kuma iyawa don hana lalacewa da tsagewar thmbler, slider, ginshiƙin jagora da hannun rigar jagora, haifar da samfurin don samar da burr. Tsaftace tarkacen manne, filament ɗin manne, tabo mai da ƙura a saman haɗin gwiwa don rage burar da ke kewaye da samfurin da lalacewa da matsawa na farfajiyar rabuwa. Kiyaye Kamewar Mold
Na takwas. Matakan IPQC don inganta ingantaccen aiki da rage yawan ma'aikata
1. Bayyana ƙa'idodin ingancin samfur (girman, bayyanar, abu, taro, launi…)
Kuma don gunaguni na abokin ciniki, dawo da abubuwan da ba na al'ada ba don mai da hankali kan tabbatarwa, yin samfuri "takardar rikodin binciken farko", dole ne a jira binciken farko da aka tabbatar da Ok kafin sakawa cikin samarwa da yawa.
2. Canja ra'ayi na "bayan dubawa", ƙarfafa tsarin sarrafawa, da nufin sassa (thimble, parting surface, pinhole ...) waɗanda ke da sauƙi don canzawa.
Kuma lokacin da ingancin zai iya canzawa (lokacin abinci, lokutan motsi ...).
Gudanar da maɓalli mai mahimmanci, ƙoƙarin daidaita ingancin sassan allura, rage ko kawar da ma'aikatan IPQC.
Na tara, ma'aikatan gyaran gyare-gyare don inganta aikin aiki, rage matakan ma'aikata
1. Haɓaka amfani, kulawa da curativeness na allura mold, rage mold gazawar kudi da kuma gyara modulus. Ƙarfafa rigakafin tsatsa na mold, rage abin da ya faru na mold tsatsa sabon abu.
2. Yi amfani da ƙarfe mai dacewa mai dacewa (lalata juriya, juriya juriya, juriya na matsa lamba), kuma tabbatar da cewa ƙirar tana da isasshen ƙarfi da ƙarfi, don tsawaita rayuwar sabis na ƙirar.
3. An sanya sassa masu motsi na mold (m workpiece) a cikin abubuwan da aka saka, wanda aka yi da karfe mai jurewa da kuma kashewa don sauƙaƙe saurin kiyayewa da haɓaka rayuwar sabis.
Na goma, ma'aikatan gyaran gyare-gyare don inganta aikin aiki, rage matakan ma'aikata
1. Canja ra'ayin kiyayewa lokacin da kayan aiki ya karye, canza daga kiyayewa bayan taron zuwa ra'ayin rigakafi da adana fursunoni a gabani. Bambanci tsakanin rigakafi da tsinkaya curativeness.
2. Ƙirƙirar ƙa'idodin amfani, kiyayewa da adana fursunoni don injunan gyare-gyaren allura, da shirya ma'aikata na musamman don bincika, kulawa da adana garkuwa don injunan gyare-gyaren allura da kayan aikin da ke kewaye.
3. Yi amfani da, duba, kula, tsaftacewa, mai da kuma adana ƙwaƙƙwaran injin gyare-gyaren allura da kayan aikinta na gefe, rage yawan gazawarsa, tsawaita rayuwar sabis da rage aikin kulawa.
Lokacin aikawa: 19-10-21