Gabatarwa zuwa Launi Masterbatch Amfani da Daidaita Filastik Granules

Menene masterbatch launi?

Launi Masterbatch, sabon nau'in kayan polymer ne na musamman mai launi, wanda kuma aka sani da shirye-shiryen pigment.

Ya ƙunshi abubuwa na asali guda uku: pigment ko rini, mai ɗauka da ƙari. Jimillar babban pigment ne ko rini wanda aka haɗe da guduro. Ana iya kiransa pigment concentrate, don haka ikon canza launinsa ya fi pigment kanta.

A takaice, masterbatch launi shine jimillar launi ko rini wanda aka haɗa daidai da guduro.

Menene ainihin abubuwan haɗin gwanin launi na masterbatch?

Babban abun da ke ciki na masterbatch launi:

1. Pigment ko rini

Pigments an raba zuwa Organic pigments da inorganic pigments.

Alamomin halitta da aka fi amfani da su sune: phthalocyanine ja, phthalocyanine blue, phthalocyanine kore, ja mai sauri, ja macromolecular, rawaya macromolecular, rawaya dindindin, shunayya na dindindin, ja azo ja da sauransu.

Alamomin da aka fi amfani dasu sune: cadmium ja, cadmium yellow, titanium dioxide, carbon black, iron oxide ja, iron oxide yellow da sauransu.

2. Cm

Mai ɗaukar kaya shine matrix na babban launi mai launi. Masterbatch launi na musamman gabaɗaya zaɓi guduro iri ɗaya azaman resin samfur azaman mai ɗaukar hoto, daidaiton su biyun shine mafi kyau, amma kuma la'akari da ruwa mai ɗaukar nauyi.

3. Dm

Inganta pigment a ko'ina tarwatsa kuma ba ta da ƙarfi, da narkewa batu na dispersant ya kamata a kasa fiye da guduro, da guduro yana da kyau karfinsu, da pigment yana da kyau dangantaka. Mafi yawan amfani da dispersants ne polyethylene low kwayoyin kakin zuma da stearate.

4. Aƙari

Irin su mai kare harshen wuta, mai haskakawa, antibacterial, antistatic, antioxidant da sauran nau'ikan, sai dai idan abokin ciniki ya buƙaci, gabaɗaya baya ƙunshi abubuwan da ke sama a cikin masterbatch launi.

Menene iri da maki na masterbatch launi?

Ana amfani da hanyoyin rarrabuwa na masterbatch launi kamar haka:

Rabewa tamai ɗaukar kaya: kamar PE master, PP master, ABS master, PVC master, EVA master, da dai sauransu.

Rarraba ta amfani: kamar allura master, busa gyare-gyare master, kadi master, da dai sauransu.

Kowane iri-iri za a iya raba shi zuwa maki daban-daban, kamar:

1. Babban nau'in allura mai launi:An yi amfani da shi don akwatunan marufi na kwaskwarima, kayan wasan yara, shingen lantarki da sauran samfuran ci-gaba.

2. Matsakaicin launi na allura:Ana amfani dashi don samfuran filastik na yau da kullun, kwantena masana'antu, da sauransu.

3. Babban nau'in launi na fim ɗin masterbatch:ana amfani da shi don gyare-gyaren gyare-gyaren launi na samfurori masu bakin ciki.

4. Matsakaicin kalar fim na yau da kullun:ana amfani da jakunkuna na marufi na gabaɗaya, jakunkuna masu saƙa suna busa canza launin.

5. Matsakaicin launi mai launi:amfani da yadi fiber kadi canza launi, launi master pigment barbashi lafiya, high taro, karfi canza launi ikon, mai kyau zafi juriya, haske juriya.

6. Matsakaicin launi mai ƙarancin daraja:ana amfani da shi don kera ƙananan samfuran tare da ƙananan buƙatun ingancin launi, kamar gwangwanin shara, kwantena masu ƙarancin daraja, da sauransu.

7. Masterbatch launi na musamman:bisa ga nau'in filastik da mai amfani ya kayyade don samfurori, zaɓi filastik iri ɗaya kamar mai ɗaukar hoto da aka yi da launi mai mahimmanci. Misali, PP master da ABS master bi da bi PP da ABS a matsayin dillalai.

8. Masterbatch launi na duniya:resin (yawanci PE tare da ƙarancin narkewa) ana kuma amfani dashi azaman mai ɗaukar hoto, amma ana iya amfani dashi ga canza launin sauran resin ban da guduro mai ɗaukar hoto.

Masterbatch launi na duniya yana da ɗan sauƙi kuma mai dacewa, amma yana da rashin amfani da yawa. Matsayin juriya na zafi na masterbatch na launi na musamman ya dace da robobin da ake amfani da su a cikin samfurin, kuma ana iya amfani da su a yanayin zafi na al'ada. Bambance-bambancen digiri na canza launin za a iya haifar da shi kawai a ƙarƙashin yanayi masu zuwa, ɗaya shine zafin jiki ya fita daga kewayon al'ada, ɗaya shine lokacin raguwa ya yi tsayi da yawa.

9. Idan aka kwatanta da canza launin granulation, masterbatch launi yana da fa'idodi masu zuwa:

(1) Ana yin launi da sarrafa samfur sau ɗaya, don kauce wa tsarin dumama na granulation da canza launin filastik, don kare ingancin samfuran filastik yana da kyau.

(2) Tsarin samar da samfuran filastik shine mafi sauƙi.

(3) Zai iya ajiye wutar lantarki mai yawa.

Me yasa amfanilauni masterbatch?

 Yin amfani da masterbatch mai launi yana da fa'idodi masu zuwa:

1. Mafi kyawun watsawa na pigment a cikin samfurori

Launi Masterbatch jimla ce da aka yi ta haɗe babban adadin pigment daidai gwargwado ga guduro.

A cikin aiwatar da aikin samar da launi na masterbatch, pigment dole ne a tsaftace shi don inganta watsawa da canza launin launi na pigment. Mai ɗaukar nauyin masterbatch mai launi na musamman daidai yake da filastik na samfurin, kuma yana da dacewa mai kyau. Bayan dumama da narkewa, za a iya tarwatsa ɓangarorin pigment da kyau a cikin filastik na samfurin.

2. Msamun daidaiton sinadarai na pigment

Idan ana amfani da pigment kai tsaye, pigment ɗin zai sha ruwa da oxidizing saboda hulɗar kai tsaye da iska yayin ajiya da amfani. Bayan zama masterbatch mai launi, mai ɗaukar resin zai ware pigment daga iska da ruwa, ta yadda ingancin pigment zai iya zama ba canzawa na dogon lokaci.

3. Tabbatar da kwanciyar hankali na launi samfurin

Masterbatch ɗin launi yayi kama da guntun resin, wanda ya fi dacewa kuma daidai a ma'auni. Lokacin haɗuwa, ba zai bi da akwati ba, kuma haɗuwa tare da resin ya fi dacewa, don haka zai iya tabbatar da kwanciyar hankali na adadin adadin, don tabbatar da daidaiton launi na samfurin.

4. Kare lafiyar ma'aikaci

Allolin gabaɗaya foda ne, wanda ke da sauƙin tashi idan an haɗa shi kuma a gauraye shi, kuma zai yi tasiri ga lafiyar ma’aikacin bayan an shakar da jikin ɗan adam.

5. Tsaftace muhalli da kayan aiki marasa tabo

6. Hanya mai sauƙi, mai sauƙin juya launi, yana adana lokaci da albarkatun kasa

Saboda pigment a cikin aiwatar da ajiya da kuma amfani da kai tsaye lamba tare da iska, don haka za a sami danshi sha, hadawan abu da iskar shaka, clumping da sauran mamaki, kai tsaye amfani zai bayyana a saman saman kayayyakin filastik launi spots, launi duhu, launi sauki. don yin shuɗe, da haifar da ƙura ta tashi yayin haɗuwa, yana shafar lafiyar ma'aikacin.

Kuma launi masterbatch a cikin samar da tsari ta hanyar inji aiki, da pigment da aka mai ladabi, da pigment da guduro m, dispersant ne cikakken gauraye, sabõda haka, pigment da iska, ruwa kadaici, don haka inganta pigment weather juriya, inganta watsawa da canza launi. ikon pigment, launi mai haske. Saboda nau'in nau'in nau'in launi na masterbatch da resin pellets, ya fi dacewa kuma daidai a ma'auni. Lokacin haɗuwa, ba zai manne da kwandon ba, don haka yana adana lokacin tsaftace akwati da na'ura da kayan da ake amfani da su a cikin injin tsaftacewa.